CONIUNCTA® AVE Technology: The future of raw material processing for cosmetics and food
The CONIUNCTA® AVE technology (Adaptive Vacuum Extraction) developed byCONIUNCTA® is a groundbreaking innovation that uses the latest scientific findings. This process combines efficiency, resource conservation and technological precision and takes the processing of plant-based raw materials to a new level. The CONIUNCTA® AVE technology is successfully used in both the cosmetics and food industries. Below we explain the individual steps of CONIUNCTA® AVE technology and their importance for both areas.
From selection to release: A sophisticated Proprocess
1. Selection and testing of raw materials
It all starts with the careful selection and testing of plant materials. We attach great importance to quality and purity in order to use only the best raw materials in the further processing process. Whenever possible, we preferproducts from controlled organic cultivation, which are subject to strict guidelines and ensure consistently high quality. For additional security, all certification and documentation documents are checked byAI-supported systems. Each material is also extensively analyzed in advance to ensure that it meets the high requirements of ourPro production - both for cosmetic applications and for food purposes.
2. Digestion under the influence of temperature, pressure and shear
The prepared raw materials are then introduced into state-of-the-art Proprocess plants. This is where the core proprocess of the CONIUNCTA®AVE technology takes place: through the targeted combination of temperature, pressure and shear forces, the cell walls of the plant raw materials are opened so that valuable bioactive molecules become accessible. At the same time, the precise control of these parameters protects the sensitive structures of the active ingredients and maintains their natural effectiveness.
To make this Pro process even more effective, systems from IKA®are used - a world-leading manufacturer of laboratory, analysis andPro process technology. A crucial step in this is the pre-fermentation, which is controlled by theIKA® HABITATsystems for bioproprocess solutions. Through targeted pre-fermentation, plant materials are pre-treated in an optimalProprocess environment. Various enzyme activities can further break down the cell tissue and convert certain active ingredients into a more usable form. This increases the yield of bioactive substances, which not only significantly increases the efficiency but also the quality of the later extract.
In addition, the entire cell disruption proprocess is monitored in real time by aTensorFlow-supported AI application. This continuously analyzes allProprocess parameters - including pressure, temperature and shear forces - and automatically adjusts them to ensure optimal release of the active ingredients. This means that consistent quality can always be ensured despite varying raw material properties and batch sizes.
In addition to pre-fermentation, IKA® Process systemsultimately ensure the efficient completion of cell disruption, so that the highest purity and quality of the extracts obtained is achieved.
3. Filtration and extract discharge
The extract obtained after cell disruption passes through a specially developed in- Process filter system.In this step, unwanted particles are precisely separated, resulting in a particularly high-quality, highly pure extract. This is essential for both cosmetic formulations and food products. Since the filtration takes place in real time, it contributes significantly to the constant quality of the finalproduct.
4. Quality control and approval
At the end of the extractionpro process, comprehensive quality control is carried out using state-of-the-art autoscanner systems. Both classic quantification measurements and AI models are used to identify and precisely quantify specific drug targets. At the same time, data sheets (TDS)and certificates of analysis (AZ) are checked and created in real time, so that all relevant information about the composition, purity and stability of the extracts obtained is always up to date. Only if all tests have been successfully passed will the Product be released and used for further processing in cosmetics or food applications.
Technological features and advantages
The CONIUNCTA®AVE technologyis characterized by several key elements that make it one of the most advanced methods in the cosmetic and food industries:
- Gentle processing: Low temperatures and pressure-based processes prevent the degradation of heat-sensitive active ingredients.
- Integrated AI systems: Artificial intelligence - including TensorFlow - monitors large parts of the Proprocess in real time and automatically adjusts all relevant parameters or gives recommendations for manual adjustment.
- Efficient use of resources: Optimized energy consumption and the precise utilization of raw materials make a significant contribution to sustainability.
- Maximum purity: The in- Pro filtration system ensures highly pure extracts - essential for safe and high-quality cosmetic and food products.
- High-techPro cess systems: By using IKA® HABITAT with pre-fermentation and IKA® Process systems, cell disruption and filtration are made even more effective.
Sustainability as a core principle
The CONIUNCTA® AVE technologycombines innovation with responsibility: the reduced energy requirement and almost loss-free use of resources minimize the environmental impact. At the same time, Proproduction costs can be reduced without having to compromise on quality. This combination of efficiency and environmental awareness makes the CONIUNCTA® AVE technologya pioneer in both the cosmetics and food industries.
Our commitment to continuous improvement
CONIUNCTA® relies on continuous research and development to constantly optimize the CONIUNCTA® AVE technology. Through collaborations with leading scientific institutions and the use of the latest technologies, we ensure that ourPro processes always remain in tune with the times. Our goal is to offer the industry – whether cosmetics or food – innovative, high-quality and sustainable solutions.
Experience the future of raw material processing with the CONIUNCTA® AVE technology - forPro ducts that set new standards in purity, effectiveness and sustainability.
